Cutting a foam sheet, whether it be foam core or craft foam, is a project that can be completed by a complete craft novice. FREE Shipping on orders over $25 shipped by Amazon. If you’re cutting through several pieces of styrofoam at once, or through a single piece that is several inches (several centimeters) thick, an electric knife is your best bet. $23.76 $34.21. Worked extremely well. Part 2 of 2: Making Your Cuts. Add to cart. 1/2" Extra Thick Black Gator Board Pre-Cut Sizes. : Foam board is one of my favorite art supplies. For larger cuts or cutting through five-inch-thick foam sections, you’d need some electric tools just like the pros cut foam. Start the band saw and slowly push the foam rubber into the blade, following the line of the pattern you have drawn. Use an electric knife to cut thicker pieces of styrofoam. Only 39.95. Cut to size white foam board . I was surprised to find such a clear "grain" in the foam; it can be sliced up very easily length-wise but across the foam it's always trickier. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Of all the tips I can give you, this one helped me the most. I made the teeth on the inside of the pipe so that the hole cut might be smoother. Only 6 left in stock - order soon. What is the best way to cut this foam to get a nice edge? Cutting incorrectly results in shredded and bumpy-edged foam board that looks unprofessional. Extend the blade all the way out to provide a long, sharp edge that perfect for cutting through thick insulation. This item ships FREE * Qty Add to Cart. If you’re drawing a curved line, use a round object as a stencil, such as a coffee can or a bowl. Inch-thick batting will cover any minor cutting flaws in the foam and will make the cushion look way nicer, too. Please contact customer service for inquiries. Model # PAC5554. Volume minimums do apply. Use a board to compact the insulation and provide a straight edge for cutting. Check out the foam cutting tools below for slicing and shaping foams. Turn on the electric knife to the high setting, and with the blades turned away from you, begin cutting through the edge of the foam along the marks that you made in Step 2. Gatorfoam foam board is an extruded polystyrene foam board bonded between two layers of Luxcell wood-fiber veneer. Be sure the get poly batting that is made for upholstery, though. It's the perfect choice for a variety of uses, including signage, screenprinting, roller-laminating, die-cutting, shadow boxes, and mounting digital images. Extra Thick (1/2"). Amazon's Choice for foam board cutter. If you cut thin foam rubber- which has a thickness of around 1 inch or less, you can make use of a utility knife. I was pleased. Foam sheets can be cut with Cricut Explore or Cricut Maker. Cutting Thin Foam Board. Step 3 - Cut the Foam Insulation Board. ( add 20.00 for 1/2 inch) Cut pieces of white foam and white surface Foam Board in the most popular sizes. White foam board cut to size starts from £3.00 including VAT and our range of white PVC foam board sheets start from £42.42 including VAT. Lay the foam board on a flat work surface. Foam cushions are available at most home decor stores and large department stores, but often these are expensive and not always the size or design style that you need. So I cut some elmers 3/16" foam board today on our schools laser cutter- it gave off some nasty fumes but luckily most of it was ventilated out of the cutter. It's a heavy duty yet versatile foam board and is great for everything. Make the lines thin so your cuts and measurements are precise. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Foam board -- more commonly called foamcore -- is used for a variety of art projects, from model building to mounting artwork. Strong, lightweight, and versatile, MightyCore is easy to cut and incredibly durable. I purchased a 4' x 8' sheet of 2" thick Dow Corning Foam Board. If necessary, you can compress the foam rubber with small pieces of thin board and clamps before running it through the band saw. For thicker pieces of foam rubber (which is more than 3 or 4 inches in thickness), go for electric carving knife. You don’t need a Stanley knife to cut it to the desired size and shape. This means you can tailor your order to the exact required for whatever purpose you need. Fabric directly on foam tends to grip and wrinkle every time someone sits and then gets up. I think the best thing in comparison to a utility knife is that the putty knife has such a long edge to it for thick boards that it really worked well. Also note that there is a 5 mm thick craft foam and it is too thick for the machine. If only one side is foil-faced, lay it foil-side up. They’re great for crafts and intricate cutting, as well. Cutting Thick Foam Boards. I'd cut on the concrete floor using a thin piece of plywood as the straight edge. This can be a good idea if you are cutting more than 6 inches of foam. And for a really large foam rubber piece, a band saw or foam cutting saw is your ideal choice. I keep a piece of rigid foam board in my workshop. from Wickes. It's the dumb way to cut foam. 1. Size: 20" x 30" Ideal for crafts, school projects, framing, mounting, displays and exhibits; 2. To cut even thicker pieces of foam rubber, use a band saw. Call or Click 1-800-873-4868 www.EncoreProducts.com 2. When you need to cut thin and pliable foam board, a tool such as a sharp utility knife or Exacto knife will be the easiest to use. Use a foam cutting saw to cut through larger pieces. As mentioned above, you can order white foam board cut to size. $18.79 $ 18. My concern is that inhaling the fumes (or the low-volume fumes i got from whatever smoke was left in the laser cutter), will be pretty bad for you. 1Each. Compare. After cutting out a 5 foot Christmas Angel, I was playing around with m… Cut on Foam. Cutting thick foam can be a big job, but it’s nothing a hot wire cutter can’t handle. This will result in a small impression or etching in the board. Anyway, the sharper the knife the better. Foamwerks Straight Foamboard Cutter with Adjustable Blade, 1/8 - 1/2 inch. Cutting Foamboard Smoothly, and Easily. When I cut plywood, I place the plywood on top of the foam, and cut right into the foam. Batting prevents this. Just as it is used for art, there is an art to cutting foamcore correctly. Find a flat, sturdy table to set your memory foam on. Item # 905548. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. $22.59 Carton. Push the edge of the foam against the ridge of the cutter at the top so the foam sheet is even, and then run the blade along the section to be cut. Tips. 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